The quest for energy efficiency, to reduce energy consumption and operating costs while maintaining the same level of productivity, is a sound principle that all successful businesses strive for.
Gritsly Mill, a South African maize milling company based in Welkom, has grown into a thriving business with a capacity of 13,000 tons per month and employing over 200 people. With such impressive growth, Gritsly recognized the need to improve their energy efficiency, not only to reduce operating costs but also to contribute to their commitment to sustainability.This is how Maize Master as their milling equipment partner assisted them, and how we can assist you.
Energy Efficiency at Gritsly
The starting point is an energy audit to identify areas of energy waste, and recommend energy-saving measures and upgrades that could be implemented.
With Maize Master’s guidance, Gritsly was able to reduce energy consumption, increase productivity, and ultimately lower their operating costs by:
• upgrading to more energy-efficient machinery
• optimizing machine settings
• implementing better maintenance practices
• installing energy-efficient material transportation systems
Maintaining Energy Efficiency
To ensure that equipment remains energy-efficient over time, it is crucial to follow proper maintenance strategies. Some of the essential maintenance practices include:
1. Cleaning: Regular cleaning of the equipment’s surface prevents dust and debris accumulation, which can cause the machinery to work harder than necessary and result in higher energy consumption.
2. Lubrication: Proper lubrication of moving parts is essential to prevent unnecessary friction and wear on the equipment, which can lead to higher energy consumption. Regular lubrication with appropriate lubricants ensures efficient operation.
3. Calibration: Over time, equipment settings may drift out of their original specification, causing the machinery to operate less efficiently. Regular calibration of these components helps maintain optimal performance.
4. Repairs: Regular inspections and prompt repairs prevent equipment from consuming more energy than needed if it is not functioning correctly.
Maize Master Off-Grid Solutions
Maize Master’s MM500 maize milling machine is an excellent option for off -grid or remote locations where access to electricity is limited. Equipped with a diesel-powered motor, the MM500 is highly efficient, providing reliable power to the milling machine while consuming less fuel compared to other milling machines. Additionally, the MM500 has a compact and portable design, making it easy to transport to remote locations. Its fuel-efficient operation and portability make it a cost-effective and practical solution for milling companies looking to set up operations in off-grid or remote locations.
The Evolution of Maize Master Products
Over the years, Maize Master has been at the forefront of developing energy-efficient milling machines, consistently incorporating the latest technology and research findings into their designs. However, we realized that building complex machines with advanced features and functions did not necessarily result in better energy efficiency. Instead, we decided to focus on building practical machines that were simple to operate and maintain, with minimal moving parts.
This approach allowed us to significantly reduce the energy consumption of our machines while maintaining the same level of output. By designing machines that were energy-efficient from the ground up, Maize Master developed a range of milling machines that consume significantly less energy than their predecessors. This focus on energy efficiency not only helped the us reduce the environmental impact but also helped our customers save money on energy costs over time. Overall, Maize Master’s evolution towards simple, practical machines has proven to be a successful approach to achieving greater energy efficiency and reducing costs.
Maize Master’s Energy Efficiency Calculator
To help clients accurately calculate the energy efficiency of their current plant, Maize Master has developed an easy-to-use calculator tool. This tool allows milling companies to input specific parameters and receive valuable insights into their current energy efficiency status. By identifying areas for improvement, clients can make informed decisions about potential upgrades and adjustments to boost their energy efficiency further. This tool is free to use, try it here.
Gritsly’s journey to energy efficiency with the assistance of Maize Master, demonstrates the importance of prioritizing energy efficiency in maize milling plants. By conducting energy audits, implementing energy-saving measures, and following proper maintenance strategies, maize milling companies can reduce their energy consumption, lower operating costs, and contribute to a more sustainable future. Maize Master’s commitment to developing energy-efficient machines and providing valuable tools to clients ensures that milling companies worldwide can benefit from improved efficiency and cost savings.
Contact us today for an energy audit and recommendation on your milling plant.
Kindly utilize our online calculator to assess the impact of an efficient milling plant. Through this tool, you can determine the cost of milling per ton. To obtain the amp ratings specific to your capacity plant, we recommend reaching out to Stefan on +27 788 3882. By comparing our milling cost per ton to that of our competitors, you can gauge the value we offer.